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Twin-Head Blown Film Machine

Maximizing Efficiency and Flexibility
Producing film rolls for T-shirt bags and other small-width films presents unique challenges, particularly when it comes to achieving high output. Traditional blown film machines equipped with internal bubble cooling systems can be costly. However, the twin-head blown film machine offers a cost-effective and efficient alternative. This advanced machine design enables higher production capacities, especially for smaller film widths, providing significant economic benefits to film producers.
  • TBSY-70

  • Joylax

Availability:

Key Features of Twin-Head Blown Film Machine:

Simple Design and Operation

Flexible Design for Film Producers

Easy Start-Up:

Quick and hassle-free initial setup.

Operator-Friendly Controls:

Simplified control interface for easy operation.

   

triple-component-lost-in-weight-feeder         Feeder
ABC die 01

Die

single extruder

Extruder 

manual-screen-changer

Screen change

High Output for Thin Films:

Dual Die Heads for Enhanced Output, and Designed for efficient production even with thin films.

Line Speed Control:

Synchronized for optimal performance.

Low Energy Consumption:

Reduces operational costs and environmental impact.

Stable Performance:

Consistent quality and reliability.

Achieve higher outputs even for films with smaller widths

The twin-head blown film machine stands out due to its dual die heads, allowing for the dispersion of high extrusion output into two separate channels. This design is particularly beneficial for T-shirt bag makers, as it enables the use of a larger extruder (such as 55mm or 60mm in diameter) to achieve higher outputs even for films with smaller widths.

 

Customizable Specifications of Twin-Head Blown Film Machine:

Joylax, a leading manufacturer, customizes twin-head blown film machines to meet diverse customer requirements. These machines are available in various screw diameters (55mm, 60mm, 65mm) and support film widths from 100mm to 500mm on each winder. This customization ensures that producers can optimize their production processes based on specific needs.

Material Compatibility for material of Twin-Head Blown Film Machine:

The twin-head blown film machine is designed to handle a wide range of materials, including:

HDPE, LDPE, and LLDPE:

These materials offer varying properties such as flexibility, strength, and transparency.

Recycled Material:

Promotes sustainability and cost-efficiency by incorporating recycled content.

CaCO3 Compound and Biodegradable Materials:

Enhances environmental friendliness and product versatility.

Masterbatch and Additives:

Allows for color customization and enhanced film properties.

PBAT PLA Modify chips 1

PBAT,PLA chips

HDPE chips

HDPE chips


Applications of Twin-Head Blown Film Machine

The versatility of the twin-head blown film machine makes it suitable for a wide range of applications, including:

General Packaging Products:

Ideal for various packaging films.

T-Shirt Bags:

Efficient production of durable retail bags.

Supermarket Bags:

Strong bags capable of handling heavy loads.

Flat Bags:

Versatile for multiple uses.

various kinds of bag :

Perforated Bags, Bottom-Sealed Bags, Bag-on-Roll Die-Cut (Gift) Bags, Ice Bags, Kitchen Bags, Live Seafood Bags, Dog Poop Bags

 

bag in roll 4

Bag in roll 

dog poop bag 2

Dog poop bag

T-shirt bag in roll

T-shirt bag

flat bag 1

Flat bag

Technical Specifications of Twin-Head Blown Film Machine:

Film Width Range

The machine supports film widths from 100mm to 500mm, providing significant flexibility to meet diverse production requirements.

Extruder Capabilities

Equipped with specially designed extruders, the twin-head machine excels in melting and mixing materials, ensuring efficient use of recycled materials and fillers.

Die Head and Cooling System

The high-precision die head and cooling air ring ensure excellent control over film thickness and durability, resulting in high-quality finished products.

Single screw double die blown film machine

Technical Parameter

Model

TBSY-60

TBSY-70

Max.  Output

40-60kg/hr

60-70kg/hr

Film thickness

0.005-0.05mm

0.005-0.05mm

Max. Folding width of film

100-500mm

100-500mm

Screw Dia.

Ø60mm

Ø70mm

Screw L/O

28:1/30:1

28:1/30:1

Main motor

22kw

30kw

Dimension

6.2x3x3.2m

6.5x3.2x3.3m


Advantages of Twin-Head Blown Film Machine

High-Quality Film Production

The twin-head design ensures better film quality and more precise thickness control compared to standard single die head extruders. This is particularly advantageous for producers of small-sized bags and thin films.

High Quality and Speed

The twin-head design allows for the production of high-quality films at fast speeds, enhancing overall efficiency.

Customization Options

Producers can customize the machine to meet specific production needs, including different film widths and thicknesses.

Easy Operation

The machine is designed for easy operation and maintenance, enabling quick adjustments for different types of packaging film production.

Use of Recycled Material

Supports the incorporation of a higher percentage of recycled materials, promoting sustainability and reducing production costs.

Customer Benefits

Cost Efficiency

By optimizing material use and maximizing output, the twin-head blown film machine significantly reduces production costs.

Environmental Impact

The ability to use recycled and biodegradable materials supports eco-friendly production practices, contributing to environmental sustainability.

Versatility

The machine's adaptability to various packaging needs makes it a versatile choice for manufacturers, capable of producing a wide range of bag types and film widths.

Future Prospects of Twin-Head Blown Film Machine:

The twin-head blown film machine is poised to meet future packaging demands due to its simplicity, productivity, and flexibility. With ongoing innovations, this machine will continue to drive efficiency and sustainability in the packaging industry.

Conclusion

The twin-head blown film machine is an excellent investment for film producers seeking higher output and cost efficiency. Its versatile design, compatibility with various materials, and easy operation make it a valuable addition to any production line. As the industry evolves, this machine will remain at the forefront of innovation, meeting the growing demands for high-quality, sustainable packaging solutions.


faqs 1


FAQs 

What is a Twin-Head Blown Film Machine?


A twin-head blown film machine is an advanced extruder with two die heads, designed to produce films with high output and efficiency, particularly for smaller film widths.


How does the Twin-Head Configuration Work?


The twin-head configuration disperses high extrusion output into two separate channels, allowing for efficient production of small-width films using larger extruders.


What Materials are Compatible with Twin-Head Machines?


These machines are compatible with HDPE, LDPE, LLDPE, recycled materials, CaCO3 compounds, biodegradable materials, masterbatch, and additives.


What are the Key Benefits of Using Twin-Head Machines?


Key benefits include cost efficiency, high-quality film production, easy operation, customization options, and the ability to use a higher percentage of recycled materials.


What are the Future Trends in Blown Film Technology?


Future trends include a focus on sustainability, technological advancements in material science and machine design, and significant market growth driven by the need for efficient and eco-friendly production methods.


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