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Full Automatic Vertical Strip-separating Machine

In the ever-evolving world of textile manufacturing, the Full Automatic Ultrasonic Slitting Machine stands out as a game-changer. This machine revolutionizes fabric cutting by combining precision, efficiency, and advanced technology. Let’s dive into the features and benefits of this innovative piece of equipment.
  • JL-2100

  • JOYLAX

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The Full Automatic Ultrasonic Slitting Machine

What is an Ultrasonic Slitting Machine?

An ultrasonic slitting machine uses high-frequency sound waves to cut fabrics. Unlike traditional methods that rely on needles and threads, this machine employs ultrasonic energy, providing clean, precise cuts without fraying the material.

Key Characteristics of Ultrasonic Slitting Machines

Automation with PLC

The ultrasonic slitting machine utilizes PLC for centralized control, automating the entire processing action. This automation reduces the need for manual labor, streamlining operations and increasing efficiency.

Cradle Type and Batch Discharging

The machine features a cradle-type and batch discharging system, which includes an automatic correction control system. This ensures uniform feeding, minimizing errors, and enhancing the smoothness and cleanliness of the cuts.

Strong Mechanical Structure

Designed with a robust mechanical structure, the ultrasonic slitting machine boasts high stability during high-speed operations. This durability significantly improves the machine’s lifespan.

Machine Specifications of Full Automatic Vertical Strip-separating Machine 


Product name

Ultrasonic slitting machine

Model

JL-2100

Working power supply

220V/380V

Generator power

800W* 6SETS

Work efficiency

1-30m/min

Output frequency

20KHz

Slitting width

30-2000mm

Max unwinding diameter

800mm

Motor power

2.2KW

Weight

2500KGS

Overall results

Ultrasonic operation electrical cabinets, work flow machine


Product Description of Full Automatic Vertical Strip-separating Machine 

Electronic Centralized Control

The machine’s operations are centrally controlled electronically, ensuring ease of use and an elegant appearance.

Magnetic Powder Brake and Clutch

It features magnetic powder brakes and clutches, air rising shafts, and inflatable shafts for receiving material, making operation straightforward.

High-Quality Pneumatic Knife

The machine uses a high-quality pneumatic knife made in Germany, ensuring precise and efficient cutting.

Technological Advancements of Full Automatic Vertical Strip-separating Machine 

300 Automatic Brushless Deviation Correction Device

The machine includes a 300 automatic brushless deviation correction device, which ensures uniform feeding, scratch-proof handling, and minimizes waste edge width to as little as 1 cm.

Inverter Control System

An inverter control system manages the running speed, providing stable and reliable operation.

Advanced structure of the Machine

Fabric Feeding Rack

The machine includes a fabric feeding rack for seamless material input.

Pattern Ultrasonic Cutting Machine

A dedicated ultrasonic cutting unit ensures precision in pattern cutting.

Ultrasonic Control Cabinet

The control cabinet houses all the electronic components, ensuring centralized management.

Final Fabric Rolling Device

After cutting, the fabric is neatly rolled using the final fabric rolling device.

Advantages of Ultrasonic Slitting Machines

No Burrs and Neat Cuts

One of the primary advantages is the absence of burrs and the neatness of the cuts. The machine ensures precise, clean edges without deviation.

Adjustable Width

The width of the cuts can be easily adjusted, providing flexibility for various fabric types and sizes.

High Work Efficiency

Automation and advanced technology result in high work efficiency, saving both time and labor.

Energy Efficiency and Cost Savings

 How the Machine Saves Energy

By optimizing the cutting process and reducing waste, the ultrasonic slitting machine is more energy-efficient compared to traditional methods.

Cost Benefits

The machine’s efficiency and reduced labor requirements lead to significant cost savings over time.

Durability and Longevity

High-Speed Operation Stability

The machine’s robust structure and high-speed operation stability enhance its durability, ensuring a longer service life.

Applications

Suitable Materials

The machine is versatile, handling materials such as nonwoven fabrics, nylon, chemical cloth, glue cotton, and PU.

Industry Applications

It finds applications across multiple industries, including textiles, automotive, medical, and packaging.

Customization Options

Various Models and Sizes

Customers can choose from a wide range of models and sizes, ensuring the machine meets their specific needs.

Tailoring to Customer Needs

Different cutter types and sizes can be customized according to customer requirements.

Maintenance and Operation

Ease of Maintenance

The machine is designed for easy maintenance, with accessible components and straightforward procedures.

User-Friendly Operation

Its user-friendly interface makes it easy to operate, even for those new to ultrasonic cutting technology.

Comparing Ultrasonic Slitting to Traditional Methods

Benefits Over Traditional Needle and Thread

Ultrasonic slitting offers numerous advantages over traditional needle and thread methods, including cleaner cuts, reduced material waste, and increased efficiency.

Performance and Precision

The performance and precision of ultrasonic slitting machines surpass traditional methods, providing superior results in less time.

Conclusion

The Full Automatic Ultrasonic Slitting Machine represents a significant advancement in the textile industry. Its automation, precision, and efficiency make it an invaluable tool for manufacturers looking to improve their fabric cutting processes. By investing in this technology, businesses can achieve better results, reduce costs, and stay ahead in a competitive market.



faqs 4

FAQs




What materials can the machine handle?


The machine is versatile and can handle materials like nonwoven fabrics, nylon, chemical cloth, glue cotton, and PU.

How does the automatic correction system work?

The automatic correction system uses sensors and controls to ensure uniform feeding and precise cuts, minimizing errors.

What are the cost savings?

The machine’s efficiency and reduced need for manual labor result in significant cost savings over time.

How is the machine maintained?

The machine is designed for easy maintenance, with accessible components and straightforward procedures.

What customization options are available?

Customers can choose from various models and sizes, and different cutter types can be customized according to specific needs.


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